Dynasonics TFX Ultra Transit Time Flow Meters Manuel d'utilisateur

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Page 1 - User Manual

Transit Time Flow MetersTFX UltraTTM-UM-00136-EN-02 (March 2014)User Manual

Page 2 - CONTENTS

User SafetyThis meter employs modular construction and provides electrical safety for the operator. The display face contains voltages no greater than

Page 3 - Page iii March 2014

FluidSpecific Gravity20° CSound Speeddelta-v/° C m/s/° CKinematic Viscosity (cSt)Absolute Viscosity (Cp)ft/s m/sMethanol 0.79 3530.2 1076 2.92 0.695 0

Page 4 - Page iv March 2014

SYMBOL EXPLANATIONSREFER TO ACCOMPANYING DOCUMENTS.Flow Meter InstallationEXPLOSION HAZARD  SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLA

Page 5 - Page v March 2014

“STEEL, STAINLESS STEEL, P.V.C. PIPE”STANDARD CLASSESNominal Pipe Size InchesOutside DiameterSCH 5SCH 10(Lt Wall)SCH 20 SCH 30 STD SCH 40ID Wall ID Wa

Page 6 - Page vi March 2014

“STEEL, STAINLESS STEEL, P.V.C. PIPE”STANDARD CLASSESNominal Pipe Size InchesOutside DiameterSCH 60 X STG. SCH 80 SCH 100 SCH 120/140 SCH 180ID Wall I

Page 7

Nominal DiameterCOPPER TUBINGCopper & Brass PipeALUMINUMNominal DiameterCOPPER TUBINGCopper & Brass PipeALUMINUMType TypeK L M K L M1/2 in.O.

Page 8

C a s t Ir o n Pi p e ( S t a n d a r d C l a s s e s )Size(Inches)ClassSize(Inches)ClassA B C D E F G H A B C D E F G H3 in.O.D. 3.80 3.96 3.96 3

Page 9 - INTRODUCTION

Cast Iron Pipe (Standard Classes)Size(Inches)ClassSize(Inches)ClassA B C D E F G H A B C D E F G H3 in.O.D. 3.80 3.96 3.96 3.9624 in.O.D.25.80 25.80 2

Page 10 - Product Identication

User ManualINTENTIONAL BLANK PAGEPage 107 March 2014

Page 11 - SPECIFICATIONS

www.badgermeter.comDynasonics is a registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their r

Page 12 - Software Utilities

SPECIFICATIONSSystemLiquid Types Most clean liquids or liquids containing small amounts of suspended solids or gas bubbles.Velocity RangeBidirectional

Page 13 - TRANSMITTER INSTALLATION

Temperature –40…185° F (–40…85° C).ConfigurationVia optional keypad or PC running ULTRALINK software (Note: not all configuration parameters are avail

Page 14 - To Transducers

TRANSMITTER INSTALLATIONAfter unpacking, it is recommended to save the shipping carton and packing materials in case the instrument is stored or re-sh

Page 15 - MPORTANTI

OTE:N Use NEMA 4 [IP-65] rated fittings/plugs to maintain the watertight integrity of the enclosure. Generally, the right conduit hole (viewed from fr

Page 16 - DC Power Connections

Line Voltage AC Power ConnectionsConnect 95…264V AC, AC neutral and chassis ground to the terminals referenced in Figure 6. Do not operate without an

Page 17 - TRANSDUCER INSTALLATION

DC Power ConnectionsThe flow meter may be operated from a 10…28V DC source, as long as the source is capable of supplying a minimum of 5 Watts of powe

Page 18 - Piping Conguration

TRANSDUCER INSTALLATIONGeneralThe transducers that are utilized by this flow meter contain piezoelectric crystals for transmitting and receiving ultra

Page 19 - Step 2 – Transducer Spacing

***Flow***Flow***Flow***FlowFlow***Flow***242414101010555555* **UpstreamPipeDiametersDownstreamPipeDiametersPiping Congurationand Transducer Position

Page 20 - W-Mount V-Mount Z-Mount

Step 2 – Transducer SpacingThe transmitter can be used with five different transducer types: DTTN, DTTL, DTTH, DTTS and DTTC. Meters that utilize the

Page 21 - Step 4 – Transducer Mounting

CONTENTSQUICK-START OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 22 - Alignment

TOP VIEWOF PIPEW-Mount V-Mount Z-MountTOP VIEWOF PIPETOP VIEWOF PIPEFigure 9: Transducer mounting modes — DTTN, DTTL and DTTHSize Frequency Setting T

Page 23 - Transducer Positioning

Step 3 – Entering Pipe and Liquid DataThis metering system calculates proper transducer spacing by utilizing piping and liquid information entered by

Page 24 - Page 24 March 2014

45°45°YESYES45°45°Flow MeterMounting OrientationDTTN, DTTL, and DTTH TransducersTop ofPipeYES45°45°YES45°45°Flow MeterMounting Orientation2” DTTS and

Page 25 - Page 25 March 2014

½ in.(12 mm)Figure 12: Application of couplantTransducer Positioning1. Place the upstream transducer in position and secure with a mounting strap. S

Page 26 - TOP VIEW

DTTS/DTTC Small Pipe Transducer InstallationThe small pipe transducers are designed for specific pipe outside diameters. Do not attempt to mount a DTT

Page 27 - Top View

DTTS/DTTC Small Pipe Transducer Conguration Procedure1. Establish communications with the transit time meter.2. From the tool bar select Calibratio

Page 28 - Shaded Regions

4. The two marks on the pipe are now properly aligned and measured. If access to the bottom of the pipe prohibits the wrapping of the paper around th

Page 29 - Page 29 March 2014

8. A minimum signal strength of 5 is acceptable as long as this signal level is maintained under all ow conditions. On certain pipes, a slight twist

Page 30 - ALARM OUTPUTS

INPUTS/OUTPUTSGeneralThe flow metering system is available in two general configurations. There is the standard flow meter model that is equipped with

Page 31 - Error Alarm Outputs

90-265 VACAC NeutralControl 1Control 2Frequency Out4-20 mA OutReset TotalSignal Gnd.Meter PowerLoopResistanceSignal Ground7 VDCDropFigure 24: 4-20 mA

Page 32 - Frequency Output

INPUTS/OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 33 - USB to RS485

ALARM OUTPUTSThe flow rate output permits output changeover at two separate flow rates allowing operation with an adjustable switch deadband. Figure 2

Page 34 - C ON N EC TOR

TotalizingPulse OutputOptionTotal PulseRxDTB1Isolated OutputTotal PulseInternal2.8k…10kPullupResistorVCC100 mAMaximumFigure 28: Energy version auxili

Page 35 - WIRING TO METER

Frequency Output [Flow Only Models]The frequency output is an open-collector transistor circuit that outputs a pulse waveform that varies proportional

Page 36 - REPLACEMENT RTDS

0500 m Vp - pFigure 30: Frequency output waveform (simulated turbine)2. Square-wave frequency – This option is utilized when a receiving instrument

Page 37 - STARTUP AND CONFIGURATION

HEAT FLOW FOR ENERGY MODELS ONLYThe energy version allows the integration of two 1000 Ohm, platinum RTDs with the flow meter, effectively providing an

Page 38 - KEYPAD PROGRAMMING

WIRING TO METERAfter the RTDs have been mounted to the pipe, route the cable back to the flow meter through the middle hole in the enclosure. Connecti

Page 39 - BSC MENU  BASIC MENU

REPLACEMENT RTDSIf it is necessary to replace RTDs, complete RTD kits including the energy meter’s plug-in connector and calibration values for the re

Page 40 - Page 40 March 2014

STARTUP AND CONFIGURATIONBefore Starting the InstrumentOTE:N This flow metering system requires a full pipe of liquid before a successful start-up can

Page 41 - Page 41 March 2014

KEYPAD PROGRAMMINGA meter ordered with a keypad can be configured through the keypad interface or by using the Windows® compatible software utility. U

Page 42 - Page 42 March 2014

BSC MENUBASIC – This menu contains all of the configuration parameters necessary to initially program the meter to measure flow.CH1 MENU CHANNEL 1 – C

Page 43 - Page 43 March 2014

SOFTWARE UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 44 - Page 44 March 2014

Flow DirectionFLOW DIR — Transducer Flow Direction Control (Choice)FORWARDREVERSEAllows the change of the direction the meter assumes is forward. When

Page 45 - Page 45 March 2014

Allows adjustments to be made to the speed of sound value, shear or transverse wave, for the pipe wall. If the UNITS value was set to ENGLSH, the entr

Page 46 - CH1 Menu — Channel 1 Menu

Liner RoughnessLINER R — Liner Material Relative Roughness (Value)Unitless ValueThe ow meter provides ow prole compensation in its ow measurement

Page 47 - CH2 Menu — Channel 2 Menu

Fluid Specific GravitySP GRAVTY — Fluid Specific Gravity Entry (Value)Unitless ValueAllows adjustments to be made to the specific gravity (density rel

Page 48 - FLOW ONLY METER OPTIONS

Specific Heat Capacity BTU/lb °FTemperature Ethylene Glycol Solution (% by Volume)° F ° C 25 30 40 50 60 65 100–40 –40 n/a n/a n/a n/a 0.68 0.70 n/a0

Page 49 - SEC MENU  SECURITY MENU

Totalizer UnitsTOTL UNT — Totalizer UnitsGallons Gallons Pounds LBLiters Liters Kilograms KGMillions of Gallons MGal British Thermal Units BTUCubic Fe

Page 50 - SER MENU  SERVICE MENU

Low Flow Cut-offFL C-OFF — Low Flow Cut-off (Value)0…100%A low flow cut-off entry is provided to allow very low flow rates (that can be present when p

Page 51 - Page 51 March 2014

Example 2 – To span the 4-20 mA output from 0…100 gpm, with 12 mA being 50 gpm, set the FL 4MA and FL 20MA inputs as follows:FL 4MA = 0.0FL 20MA = 1

Page 52 - Page 52 March 2014

Energy Meter OptionsRTD — Calibration Values (Value)RTD1 A Calibration Value for RTD1 ARTD1 B Calibration Value for RTD1 BRTD2 A Calibration Value

Page 53 - DSP MENU  DISPLAY MENU

NONEAlarm outputs disabled.OTE:N The setup options for both CONTROL 1 and CONTROL 2 follow the same menu path. For a complete view of the menu options

Page 54 - SOFTWARE UTILITY

IN FIELD CALIBRATION OF RTD TEMPERATURE SENSORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Equipment Re

Page 55 - BASIC TAB

CH PSWD? — Change Password (Value)0…9999The password comes from the factory set to 0000. When set to 0000 the password function is disabled. By changi

Page 56 - Transducer

OTE:N If the unit is configured to display totalizer values, the display will alternate between error 0010 and the totalizer value.Signal strength rea

Page 57 - Flow Tab

MIN RATE SETTINGMAX RATE SETTINGSUB FLOW SETTINGDISPLAY READING DURING ERRORS0.0 1000.0 0.0 0.000-500.0 500.0 50.0 0.000-100.0 200.0 33.3 0.0000.0 100

Page 58 - Page 58 March 2014

DSP MENU  DISPLAY MENUThe DISPLAY menu parameters control what is shown on the display and the rate at which displayed items alternate (dwell time).D

Page 59 - Filtering Tab

SOFTWARE UTILITYIntroductionIn addition to, or as a replacement for, the keypad entry programming, the flow meter can be used with a software utility.

Page 60 - Output Tab

U l t r a L IN K D e v i c e A d d r 1 2 7Da ta Disp l a y Di a g n o sti c sDevice Addr 127Reset TotalizersH el pW i n d o wCo m m u n ic a ti o

Page 61 - Page 61 March 2014

OTE:N This address does not set the Modbus TCP/IP, EtherNet/IP, BACnet address. That is set via the web page interface that is integrated into the Eth

Page 62 - Page 62 March 2014

Transducer Spacing is a value calculated by the flow meter firmware that takes into account pipe, liquid, transducer and mounting information. This sp

Page 63 - Batch / Total

Min Flow is the minimum volumetric flow rate setting entered to establish filtering parameters. Volumetric entries will be in the flow rate units. For

Page 64 - Signal Strength

Filtering TabThe Filtering tab contains several filter settings for the flow meter. These filters can be adjusted to match response times and data “sm

Page 65 - SETTING ZERO AND CALIBRATION

Transit Time Meter, TFX UltraPage vi March 2014

Page 66 - Page 66 March 2014

Flow Filter Sensitivity allows configuration of how fast the Flow Filter Damping will adapt in the positive direction. Increasing this value allows gr

Page 67 - U l t r a L IN K

Flow at 4 mA / 0 HzFlow at 20 mA / 1000 HzThe Flow at 4 mA / 0 Hz and Flow at 20 mA / 1000 Hz entries are used to set the span of the 4-20 mA analog o

Page 68 - Ta r g e t D b g D a t a

Channel 2 - RTD Conguration [for energy units Only]OTE:N The Channel 2 Menu is used to configure model specific I/O options. The flow only meter pres

Page 69 - APPENDIX

Channel 2 – Control Output Conguration Flow OnlyTwo independent open collector transistor outputs are included with the flow only model. Each output

Page 70

FlowON (Value)Sets value at which the alarm output will switch from OFF to ON.OFF (Value)Sets value at which the alarm output will switch from ON to O

Page 71

SETTING ZERO AND CALIBRATIONCa l ib r a ti o nThe software utility contains a powerful multi-point calibration routine that can be used to calibrate t

Page 72 - COMMUNICATIONS PROTOCOLS

Nex t>< B a c k Ca n c elF i le Op en . . . F i le Sa v e. . .C a l i b r a t i o n ( Pa g e 2 o f 3 ) - G e n e r a l S e t u pG a l lo

Page 73 - Page 73 March 2014

Va l u e c a n n o t b e 0.Th i s v a l u e w a s a l r ea d y set i n a p r ev i o u s sc r een ( Pa g e 1 o f 3) .U l t r a L IN KOK!Figure 52

Page 74 - Page 74 March 2014

Target Dbg Data Screen - Denitions1. Calc Count – The number of ow calculations performed by the meter beginning at the time the power to the meter

Page 75 - AIN PAGE

APPENDIXAcrylicAluminumBrass (Naval)Carbon SteelCast IronCopperDuctile IronFiberglass-EpoxyGlass PyrexNylonHD PolyethyleneLD PolyethylenePolypropylene

Page 76 - Ultrasonic Flow Meter

QUICKSTART OPERATING INSTRUCTIONSThis manual contains detailed operating instructions for all aspects of the flow metering instrument. The following

Page 77 - BACnet® Object Support

PrimarySecondaryTertiary QuaternaryThe Channel 2 menu allows the conguration of meter specic I/O parametersRTD values are specic to a particular RT

Page 78 - Page 78 March 2014

Page 1Page 2DISPLAY MENUSENSOR MENUSECURITY MENU SERVICE MENUDTTNDTTHDTTLDT1500COPPER PIPEANSI PIPETUBINGXDC TYPE Transducer Type SelectionTOTAL RESE

Page 79 - Page 79 March 2014

COMMUNICATIONS PROTOCOLSMODBUSAvailable Data FormatsBits Bytes Modbus RegistersLong Integer 32 4 2Single Precision IEEE754 32 4 2Double Precision IEE

Page 80 - RATE OF HEAT DELIVERY

DataComponent NameMODBUS RegistersAvailable UnitsLong Integer FormatFloating PointSingle Precision FormatDouble Precision FormatSignal Strength 40100…

Page 81

Object DescriptionBACnet Object(Access Point)NotesAvailable UnitsSignal Strength AI1 Analog Input 1Flow Rate (Flow model)Energy Rate (BTU model)AI2

Page 82 - Equipment Required:

Network SettingsIP address, IP subnet, IP gateway, and Device Description are configured through the web interface. IP address and subnet defaults to

Page 83 - Page 83 March 2014

BACnet CongurationTo make changes to the settings for a category, click on EDIT to access the appropriate screen.Ed i tEd i tEd i tB a c k t o M a

Page 84 - Page 84 March 2014

BACnet® Object SupportNine BACnet standard objects are supported, a Device object (DEx), a Binary Output object (BO1), and seven Analog Input objects

Page 85 - Page 85 March 2014

Protocol Implementation Conformance Statement (Normative)BACNET PROTOCOL IMPLEMENTATION CONFORMANCE STATEMENTDate: 03/22/2011Vendor Name: Racine Feder

Page 86 - Page 86 March 2014

Data Link Layer Options:  BACnet IP, (Annex J)  BACnet IP, (Annex J), Foreign Device  SO 8802-3, Ethernet (Clause 7)  ANSI/ATA 878.1, 2.5 Mb. ARCN

Page 87 - Page 87 March 2014

Pipe Preparation and Transducer MountingDTTN, DTTL, and DTTH Transducers1. Place the ow meter in signal strength measuring mode. This value is avail

Page 88 - PRODUCT LABELS

HEATING AND COOLING MEASUREMENTThe energy meter is designed to measure the rate and quantity of heat delivered to a given building, area or heat excha

Page 89 - CONTROL DRAWINGS

RATE OF HEAT DELIVERYPage 81 March 2014

Page 90

IN FIELD CALIBRATION OF RTD TEMPERATURE SENSORSReplacement RTD temperature sensors used in heat flow measurements must be calibrated in the field to e

Page 91

OTE:N An ice bath and boiling water bath are used in these examples because their temperatures are easy to maintain and provide known temperature refe

Page 92

DAC Va l u e:Ca l i b r a ted Tem p ( d eg C) :Ca l i b r a ted Tem p ( d eg F ) :Sec o n d Ca l Po i n tR ef er en c e Tem p ( d eg C) :R T

Page 93

Check the RTDs resistance values with an ohmmeter to make sure they are not “open” or “shorted”. See Table 20 for typical RTD resistance values. Next

Page 94

Error CodesCode Number Description CorrectionWarnings0001 Serial number not presentHardware serial number has become inoperative – system performance

Page 95 - CE COMPLIANCE DRAWINGS

Brad Harrison® Connector Option21342134CableD005-0956-001 (Straight Connector)D005-0956-002 (90° Connector)Bulkhead ConnectorD005-0954-00110 - 28 VDC

Page 96 - K FACTORS EXPLAINED

PRODUCT LABELSFigure 65: Product labelsPRODUCT LABELSPage 88 March 2014

Page 97 - Calculating K factors

CONTROL DRAWINGSFigure 66: Control drawing I.S barrier and DTT transducersCONTROL DRAWINGSPage 89 March 2014

Page 98 - 423.9 pulses per gallon= =

INTRODUCTIONGeneralThis transit time ultrasonic flow meter is designed to measure the fluid velocity of liquid within a closed conduit. The transducer

Page 99

Figure 67: Control drawing CONTROL DRAWINGSPage 90 March 2014

Page 100 - FLUID PROPERTIES

Figure 68: Control drawing CONTROL DRAWINGSPage 91 March 2014

Page 101 - AVERTISSMENT

Figure 69: Control drawing Class 1 Div 2 installation, ACCONTROL DRAWINGSPage 92 March 2014

Page 102 - STANDARD CLASSES

Figure 70: Control drawing Class 1 Div 2 installation, DC CONTROL DRAWINGSPage 93 March 2014

Page 103 - SYMBOL EXPLANATIONS

Figure 71: Control drawing DTFXE Class 1 Div 2 installation, ACCONTROL DRAWINGSPage 94 March 2014

Page 104

CE COMPLIANCE DRAWINGSL OOP W IR E S TH R OUG HF E R R ITE B E AD ONE TIM EFER R ITE B EA DDY NASONICS P/ N: D003-0117 -304STE W AR D P/ N: 28A2024-

Page 105

M A L E C ON D U IT FITTIN GDY NASONICS P/ N: D005-09 38-002STE E L CITY P/ N: L T7 01*A R M OU R ED C ON D U ITDY NASONICS P/ N: D002-1401-003ANAC

Page 106

Finally, if the flow rate is two gpm, then the accumulation of 1000 counts would take place in 30 seconds because the flow rate, and hence the speed t

Page 107 - INTENTIONAL BLANK PAGE

Find the area of the pipe cross section.2   3.0682Area = πr2Area = π = π x 2.35 = 7.39 in2Find the volume in one foot of travel.88.71in27.39 in2

Page 108 - Control. Manage. Optimize

FLUID PROPERTIESFluidSpecific Gravity20° CSound Speeddelta-v/° C m/s/° CKinematic Viscosity (cSt)Absolute Viscosity (Cp)ft/s m/sAcetate, Butyl — 4163.

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